FoundrySmart by Emergys

FoundrySmart is Emergys’ solution for the foundry industry, leveraging structured operations and visibility to address challenges on the shopfloor.

Watch Demo

Watch Demo

Watch Demo

Watch Demo

Purpose-Built for Large Foundries

Built for the seamless flow of the shop floor data, streamlining planning, metallurgy tracking, and cost analysis.

Built for India’s Large Foundries

Powered by SAP.

GROW with SAP
SAP-Gold-Partner
SAP Qualified

Run your foundry with
better control

Batch Traceability

Batch Traceability

Charge Mix Planning

Charge Mix Planning

Run your foundry with
better control

Order-to-cash Cycles

Order-to-cash Cycles

Transform Your Foundry with Real-Time Insights

FoundrySmart integrates SAP’s business suite with foundry-specific features to streamline planning, scheduling, charge mix, traceability, and order-to-cash for large, complex metal casting operations

Capacity Planning
Production Confirmation
Molten Metal Confirmation
Quality Reports

Quality Reports

Production Reports

Capacity Planning

Capacity Planning

Production Confirmation

Production Confirmation

Molten Metal Confirmation

Molten Metal confirmation

Core Capabilities for Foundry Operations

Manage planning, scheduling, production, and order-to-cash processes with an integrated solution built for the foundry industry, enabling improved efficiency, better control, and data-driven decisions across the casting lifecycle.

Real-Time Planning & Scheduling

Custom dashboards to manage production flow, prevent bottlenecks, and maintain delivery timelines.

Charge Mix Optimizer

Model and compare furnace recipes based on current input costs and target yields.

Cost & Yield Analysis

Monitor melt efficiency, track batch-level performance, and analyze rejection patterns with SAP Analytics Cloud.

Pattern & Metallurgy Tracking

Control the lifecycle of tooling and maintain historical links between batches, returns, and defect sources.

SAP-Aligned Platform

Deployable across SAP Business Suite, SAP Cloud ERP, and RISE with SAP environments. Built on SAP BTP with analytics integration.

Traceability

Track and trace every aspect of a production batch throughout the supply chain.

O2C Cycle

Access end-to-end business process for receiving and fulfilling customer orders.

Solution Packages

Scalable Solution Tiers for Foundry Operations

Essential

Ideal for small businesses

SAP Business Suite

  • Financial Accounting
  • Sales and Distribution
  • Procurement & Supplier Management
  • Manufacturing

Foundry Specific Add-on

  • Foundry Business Processes

Essential+

For growing businesses

SAP Business Suite

  • Financial Accounting
  • Sales and Distribution
  • Procurement & Supplier Management
  • Manufacturing

Foundry Specific Add-on

  • Essential Package
  • Custom Planning and Scheduling Dashboard and reports

Advance

Ideal for enterprise seeking

SAP Business Suite

  • Financial Accounting
  • Sales and Distribution
  • Procurement & Supplier Management
  • Manufacturing

Foundry Specific Add-on

  • Essential Plus Package
  • SAC Dashboard and Report

Download more information
on FoundrySmart

Know about SAP and Emergys making an impact on Foundry and Metalcasting industry

Know More

Explore More on SAP Solutions

Streamlining operations to support innovation & enhance productivity